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Kohler Engine Valve Cover Leak Repair (V-Twin Courage, 7000 Series & More)

Kevin's Way Works

24,187 views

In this step-by-step video, I’ll show you how to properly install a stamped steel valve cover on Kohler engines, including the popular Courage, 7000 Series, and other V-Twin models. Whether you’re fixing an oil leak, adjusting valve clearances, or replacing a head gasket, the process is the same and I’ll guide you through it all.

We’ll cover:
• Removing the valve cover
• Cleaning gasket surfaces
• Applying RTV sealant correctly
• Installing the valve cover with proper torque specs

This method applies to many Kohler engines, including the Courage, SV, VT, ZT, 7000 Series, and more.

Tools Used:
• Socket Set
• T30 Torx Bit
• Torque Wrench
• Block of Wood
• Mallet
• Gasket Scraper
• Brake Parts Cleaner
• RTV Silicone Sealant
• Thin Putty Knife
• Paper Towels
• 3M Scotch-Brite Red Abrasive Pad
• Razor Blade

Chapters:
00:00 Intro
00:28 Valve Cover Screw Removal
01:20 Valve Cover Removal
04:05 RTV Removal from Head
05:35 RTV Removal from Valve Cover
06:37 Valve Cover Surface Cleanup
08:13 Head Surface Cleanup
09:03 RTV Application to Valve Cover
10:23 Final Surface Prep of Head
10:45 Valve Cover Install
11:20 Proper Torque Sequence
12:10 Torquing Valve Cover Bolts
12:43 Final Thoughts

👍 If this video helped, give it a thumbs up and subscribe for more DIY small engine repairs!

⚠️ Disclaimer:
This video is for educational and entertainment purposes only. Always follow your manufacturer’s service manual and use proper safety precautions. I’m not responsible for any damage, injury, or issues resulting from the use of information in this video. Proceed at your own risk.

#KohlerEngine #mower #Kohler #valvecover #smallenginerepair #KohlerCourage #7000Series #VTwinEngine #DIYRepair #headgasket #oilleakrepair #MowerRepair

18 Comments

@lowndeswhatley960 2 months ago

THANKS for the tip on "pulling backwards".

@GardenDownSouth 7 months ago

youtube FINALLY got me here, been searching this

@jefftirey1075 1 year ago

ty for posting.

@mountainman5025 9 months ago

Very clean oil.

@buckdan3343 2 days ago

How long do you let the RTV dry before you start the engine?

@LarryNelson-o1e 2 days ago

👍👍❤👊...

@UniWonder 5 months ago

Grok sent me here...

@Bo-hb3eo 3 months ago

Old school here. To remove the valve cover just use a block of wood. It’s off in two seconds.

@mattwp28 4 months ago

I go around bolt holes

@patrickloomis992 4 months ago

I sharpened a thin piece of pine and used it to clean the gasket material. Pretty much zero chance of scoring the cylinder head or the cover.

@Travix03 4 months ago

Important note to the video, it's 55 INCH pounds not 55 FOOT pounds. I guess I always wanted to drill and tap an aluminum block.

@tomwiggins1225 4 months ago

You might as well set the valve lash while it's off.

@LisaRose-w8y 1 year ago

Great video. Would this be the same for the 17 HP Kohler engine? I have an oil leak as well. And if it’s metal you don’t need the gasket just the rvt sealant?

@FosterDadCan 1 year ago

Did you put a new gasket in, or just use sealant? I have to replace mine and can’t find a gasket b

@chadcutkomp6780 1 year ago

So question, Mine has fouled the plug on the right(key side) of the motor. It started runnin rough after starting and mowing for a bit. Like it wanted to cut out and loose power and I THOUGHT it seamed like it wanted to backfire. I changed the fuel filter, changed the spark plugs, checked the fuel solenoid, it's good. I have spark from both sides. I cleaned the magnets up on the flywheel. It will start and run; but runs a little rough yet. After running and shutting off, it will not start. Just turns over. Today after putting the fuel solenoid back on, I took the breather cover off and it had quite a bit of gas in it. I DID try to use a little starting fluid to get it to start, no go. I also sprayed a little carb cleaner down in the breather holes. I now have it all cleaned and put back together. I have not tried to start it yet and I still have to put the frame work back together. Also, before I forget, the exhaust pipe coming from the manifold to the muffler is cracked and it was leaking gas out of the crack. The oil was fine. No gas in it. Any ideas or help? Changed the fuel filter as well. Had gas going through the fuel filter and was pumping out the fuel pump. I do not know what else to do unless I tear the carb apart and see if there is dabris inside of it. Or possibly the head gasket is leaking????

@GodBlessedAmerica 1 year ago

What was the purpose for releasing the tension on the rocker arms to fix the oil leak ? 8:14

@erichull7737 1 year ago

Thanks I have a SV725 also that the front of the engine is covered in oil. Mostly right side without the breather tube. Is this a common problem with these or should I look for a cracked block? It also won’t run without adding fuel to carb with a new fuel pump no fuel getting to the carb bowl. Thanks if you have time for some ideas.