My EV broke

Scotty

Scotty

7,779 views

0:00 Fault Codes
0:27 12V Reset
1:02 Accessing the HV Battery Connections
2:14 12V Connector Pinout
3:39 HV Contactor Module Overview
4:17 HV Issue Discovery
5:13 HV Battery Disconnect Overview
7:33 Removing the Disconnect
8:20 Battery Removal Plan
10:11 Battery Lift
10:50 High Voltage Battery Removal
12:31 Opening the High Voltage Battery Pack
15:34 HV Battery Work Plan
16:28 Disassembly
19:35 Bench Test and Failure Theory
24:25 Reassembly
34:42 Sealing the HV Battery
35:37 High Voltage Battery Installation
39:10 Energizing the Car
40:15 Clearing Faults
42:08 Reassembly Continued
43:22 Remaining 12V Issue
43:56 Test Drive
44:35 Success

Step-by-step diagnostic and repair process of an electric vehicle high-voltage battery pack inside my home garage.

In this video, we'll cover the following:
Initial diagnostic breakdown and fault codes
Removing and opening the sealed HV battery
Exploring high-voltage system modules and functions
Complete step-by-step repair and reassembly


#NissanLeaf #EVRepair #EVBattery #DIYEV #ElectricVehicle #EVC141 #EVC213


DISCLAIMER: High-voltage systems present severe risk of injury or death. This video demonstrates personal DIY methods for instructional reference only. High-voltage repairs should only be performed using rated PPE (Personal Protective Equipment) and proper safety procedure.