This is the Death Star playset Kenner never made — now complete.
I spent months rebuilding the Death Star from Star Wars: A New Hope as a fully modular vintage-style toy, from the trash compactor to the chasm leap to Obi-Wan vs Darth Vader. This film brings all five builds together into one living, breathing station you can handle, pose, and play with.

This is where the fan stops and the designer begins — preserving the visual language of Star Wars while building what the 1978 toy line never gave us.

If you grew up with vintage Kenner Star Wars toys, love star wars diorama builds, or build with 3d printing star wars techniques, this is for collectors who always wanted the vastness of the station on a tabletop.
If this is the Star Wars playset you always wanted — subscribe. There's more where this came from.

#StarWars #3DPrinting #StarWarsDiorama #KennerStarWars #Diorama #DeathStar #StarWarsToys #Miniature #3DPrinted #scalemodelling
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TIMESTAMPS

I finished the ultimate custom Star Wars playset that Kenner never made. See how this modular Death Star project came to life.

This project marks the completion of a long-standing childhood dream: building a fully playable environment for my vintage figure collection. I combined design sketches, 3D printed components, and modular assembly techniques to create a detailed, screen-accurate replica that finally bridges the gaps in the original toy line.

Whether you are interested in 3D printed toys or creating a custom diorama, this build focuses on the intersection of cinematic history and functional design. By prioritizing a vintage Kenner aesthetic, I ensured the Death Star fits seamlessly with classic figures while providing the interactive features that static models always lack.

Subscribe for weekly custom build breakdowns, and tell me in the comments: what classic, lost playset should we conquer next?

00:00 - The Complete Death Star We Never Got
00:31 - Researching A New Hope
00:57 - Always Start With Masking Tape
01:29 - Fan vs Designer: Linear Film vs Modular Toy
01:37 - Designing in Tinkercad
02:03 - 3D Printing The Entry Point
02:15 - Rotating Elevator Mechanism
02:31 - Elevator Lights & Gun Turret Nod to Kenner
03:49 - Figure Scale Test
03:57 - Building The Security Checkpoint
04:35 - Rotating Control Consoles
05:09 - Turbo Laser Towers & Red Accent
05:43 - 57C Holocams: Intact or Destroyed
06:31 - Elevating The Playset on Columns
07:23 - Prison Corridor & Hexagonal Geometry
08:21 - Red LEDs & Removable Roof
09:06 - Grates to Garbage Chute Transition
09:29 - Trash Compactor: Worn vs Sterile
10:13 - Working Crusher Walls on Rails
10:34 - Handlebars Inspired by Han's Rod
11:26 - Foam Trash & Part 1 Complete
12:16 - What's Next: Chasm, Duel & Briefing Room
12:41 - Part 2: Expanding The Station
13:34 - Tape to Tinkercad Modular System
14:09 - Tractor Beam Power Generator
14:56 - Removable Panels vs Kenner Stickers
15:53 - LED Core & Toyetic Base
16:14 - Modular Entrance & Dovetail Joint
17:55 - Extended Walkway With No Railings
18:39 - Cell 2187: Extension of The Corridor
19:41 - Sliding Blast Door & Removable Roof
20:41 - Droid Maintenance Alcove
20:59 - Scrap Walker: Kenner Mini-Rig Tribute
22:20 - Death Star Bridge Command Center
22:35 - Viewscreen With Smartphone Slot
23:02 - Darker Consoles & Posca Paint Pens
23:36 - Grand Moff Tarkin Figure
24:10 - Structural Pivot: Tractor Beam to Bridge
24:44 - A Living, Breathing Station
25:36 - Part 3: The Chasm Kenner Never Finished
26:41 - Approach Corridor & Swappable Floors
27:17 - Droid Maintenance Bay Behind Blast Door
28:36 - Swappable Blast-Damaged Terminal
29:20 - Main Chasm & Vertical Shaft
30:14 - Pill Lights & Hidden Laser Battery
31:05 - Rotating Firefight Wall
31:39 - Stormtrooper Tilt Mechanism
31:53 - Sniper Deck & Laser Turret Elevator
33:14 - Engineering The Chasm Leap
34:02 - Lightsaber Joystick & Rescue Harness
34:41 - Portal to Childhood Dreams
35:27 - Part 4: Paper Sketches to Tape Plan
37:03 - 4 Days in Tinkercad & Modular Walls
37:45 - 6 Days Printing on Three Bambu H2Ds
38:13 - Kenner Stickers & Retro Graphics
38:49 - Seating for 5-Point Articulation
39:40 - Holoprojector Dome Resized
40:25 - LEGO Brick Foundation & Grey Floor Fix
41:15 - Dowel Joints & Scale Test
41:50 - Adam Savage-Inspired Cinematic Lighting
42:27 - Swappable Holograms & Under-Table Glow
43:26 - Bridge to Conference Room Entrance
44:42 - Part 5: Forward Service Panel - R2-D2's Moment
45:20 - Diffused LEDs & Swappable Panels
48:10 - Plug-In LED Cartridges
48:34 - Raising The Module for Connection
50:53 - Bridge to Obi-Wan vs Vader Duel Corridor
51:18 - Printed Replacement Lightsaber Blades
51:59 - Duel Platform for Stormtroopers
53:08 - Foosball-Inspired Duel Mechanism
55:05 - Removable Track to Regular Room
55:35 - Final Reveal: Complete Interconnected Machine
56:24 - Outro: Trash Compactor to Conference Room